We provide full process mold customization and deep processing services for radiator aluminum profiles. Based on your product's heat dissipation requirements and structural dimensions, we independently design aluminum extrusion molds, mass produce radiator profiles, and complete high-precision deep processing, including CNC milling, drilling, tapping, grooving, chamfering, wire drawing, sandblasting, anodizing, etc. Widely used in electronic and electrical fields such as LED lamps, switch power supplies, frequency converters, servo drives, communication base stations, and new energy charging piles.

Customized mold making process

Requirement communication - Determine the external dimensions, tooth height, tooth pitch, base plate thickness, installation hole position, etc. of the radiator.

Mold design - combining heat dissipation performance with extrusion technology to optimize cross-sectional shape.

Mold manufacturing - mold steel processing, heat treatment, polishing, mold testing.

Aluminum extrusion -6063/6061 aluminum alloy extrusion ensures straightness and hardness.

Deep processing - CNC cutting, drilling, tapping, countersunking, milling grooves, grooving, etc.

Surface treatment - silver white/black oxidation, sandblasting, wire drawing, passivation, etc.

Inspect packaging - size inspection, deburring, cleaning, protective packaging.

Deep processing capability

Cutting: Precision sawing, with a length tolerance of ± 0.2mm

CNC machining: three-axis/four axis machining center, with an accuracy of ± 0.05mm

Drilling and tapping: various installation holes, threaded holes, equipped with multi axis drilling and tapping machines

Groove cutting/slotting: secondary groove cutting to form complex tooth shapes

Chamfering and deburring: beautiful and safe

Surface treatment options

Anodizing (natural color, black, gold, silver, etc.)

Sandblasting oxidation (matte texture)

Wire drawing oxidation

electrophoretic coating

powder coating

Materials and Standards

Aluminum alloy: 6063 (with good heat dissipation and excellent extrusion), 60616005

Compliant with RoHS requirements, thermal conductivity: 180-220 W/(m · K)

Why choose us

Mold autonomy: own mold workshop, fast mold modification, reasonable cost 

Complete processing: from extrusion to CNC to surface treatment, one-stop completion

Controllable delivery time: 15-20 days for mold opening, 3-7 days for deep processing (depending on quantity)

Quality assurance: Full inspection of external dimensions, including roughness tester, hardness tester, caliper, etcQuality assurance: Full inspection of external dimensions, including roughness tester, hardness tester, caliper, etc

Applicable Industries
LED lighting (street lights, mining lights, floodlights, radiators)

Power electronics (power dissipation, rectifier, frequency converter)
New energy (charging station module, inverter cooling)

Communication equipment (base station heat sink, power amplifier heat dissipation)
Home appliances (refrigerators, audio amplifiers)

How to obtain a quotation 

Please provide a heatsink sketch, cross-sectional CAD drawing or reference sample, indicating material, size requirements, surface treatment and order quantity. We will provide a mold quotation and unit price within 24 hours.