Customized special-shaped aluminum materials and mold research and development design solutions

Who are we: Customized Aluminum Profile Technology Partners

We are a national high-tech enterprise specializing in customized development of special-shaped aluminum extrusion materials and independent design and manufacturing of supporting molds. We are not only a profile supplier, but also your technical partner from concept to mass production. With over fifteen years of deep accumulation in the field of aluminum extrusion,
We have established a vertical integration capability that integrates mold research and development, profile extrusion, precision machining, and surface treatment, committed to providing high-performance, high-precision, and low-cost customized aluminum profile overall solutions for various industries.

Core competency: 

Deep collaboration between mold development and profile extrusion

1. Advanced mold design and manufacturing center

Professional team: We have a core team consisting of senior mold engineers, fluid simulation analysts, and senior fitters, proficient in the structural design and life optimization of complex cross-section molds.

Simulation first: Professional software such as HyperXtrude is used to simulate metal rheology, predict metal flow, stress distribution, and temperature field before mold opening, optimize mold design, and significantly improve the success rate of mold testing.

Precision machining: Equipped with high-precision CNC electrical discharge machining, slow wire cutting, and digital control milling machines to ensure the dimensional accuracy and surface smoothness of the mold cavity.

Materials Science: Based on extrusion parameters and product requirements, high-quality H13 mold steel is scientifically selected and subjected to special heat treatment processes to ensure the long-term stability and longevity of the mold under high pressure and high temperature.

2. Strong extrusion production capacity for profiles
Equipment array: With multiple aluminum extrusion production lines ranging from 800 tons to 2800 tons, it can cover customized needs from small precision parts to large wide profiles.

Craft expertise: 

Precision extrusion: Proficient in producing complex profiles with strict tolerances (such as ± 0.05mm), thin-walled, multi cavity, hollow, and semi hollow shapes.

Special Alloy Extrusion: Proficient in the extrusion process of conventional alloys such as 6061, 6063, 7075, as well as special performance alloys such as high-strength and high thermal conductivity.

Online processing: equipped with an online quenching and straightening system to ensure optimal mechanical properties and straightness of the profile after it is molded.

Service Process: Closed loop from Concept to Product

Requirement docking and DFE analysis:

Receive your drawings, samples, or conceptual sketches.

Provide key DFE (Design for Extrusion) analysis, propose professional modification suggestions from the perspectives of process feasibility, cost control, and performance optimization to avoid design pitfalls.

Mold scheme design and quotation: 

Based on the analysis results, provide detailed mold design schemes, extrusion process routes, and project quotations.

Clearly define materials, tolerances, production capacity, and delivery cycle.

Mold manufacturing and trial molding:

At critical nodes in mold manufacturing, progress photos or videos can be provided upon request.

After the first round of trial molding, provide trial molding samples and detailed testing reports for joint review and confirmation.

Small batch validation and optimization:

We provide small batch production samples for you to assemble, test and verify.

Fine tune and optimize the mold or process based on feedback to ensure full compliance with requirements.

Batch production and quality assurance delivery:

Start stable batch production and perform quality monitoring throughout the entire process.

Provide follow-up mold maintenance and rapid response services.

The types of products we can customize

High precision structural components: guide rails, heat dissipation teeth, frame keel, reinforcement ribs.

Functional integrated profile: a multifunctional housing with built-in wire slots, card slots, and sealing strip slots.

Thin walled lightweight profiles: used for new energy vehicle battery packs .

Decoration and architectural profiles: curtain wall, furniture, and lighting profiles with special surface requirements.

Hollow pipes and irregular pipes: various non-circular cross-section pipes and porous pipes.

Subsequent processing blanks: Near net formed blanks provided for CNC secondary processing, significantly reducing material waste and processing time.

Quality control

Dimensional inspection: Use projectors, calipers, and customized gauges to perform 100% or AQL sampling inspection on cross-sectional dimensions, angles, and wall thickness.

Performance testing: Material mechanical properties (tensile strength, hardness) and chemical composition analysis reports can be provided.
Surface and morphology: Control surface scratches and roughness to ensure straightness, torsion, and plane clearance comply with national standards (GB) or stricter customer standards.

Process control: From heating temperature and extrusion speed of aluminum bars to online quenching, the entire process is monitored and recorded with parameterization to ensure batch consistency.

Why choose us?

Technical cost reduction: Through professional DFE analysis, it is often possible to optimize from the design source, saving you more than 15% of overall costs.
Reliable delivery time: The mold is self-made, the internal process is seamlessly connected, and the response speed far exceeds the outsourcing mode.
Risk controllable: simulation analysis is prioritized, with fewer trial runs and predictable project progress.
One stop service: providing full process services from profile extrusion, cutting to length, CNC precision machining, drilling and tapping to surface treatment (anodizing, spraying, etc.).

Provide your innovative design with the most professional molding support.

Please send us your preliminary ideas or drawings, and our engineers will provide you with a feasibility analysis and preliminary plan within 24 hours.